Saudi International Petrochemical Company (Sipchem) recently announced the development of a plastics production complex in Jubail, which should ensure the company and the country remain at the forefront of the industry.
Sipchem chairman, Abdulaziz al-Zamil, said that the entire project would cost in excess of $7 billion and encompass 20 international standard individual plants. The planned fully integrated olefins and derivatives plant will have the capability of producing 1.3 million metric tons per annum (mtpa) of ethylene and propylene. In turn, these will be used to manufacture 800,000 mtpa of various polymers. The total production of the complex will amount to three million mtpa in 18 different product categories and should secure Sipchem’s regional primacy in the sector.
Due to begin initial operations in 2011, al-Zamil explained that the plans are in line with the company’s expansion plans and broader vision of further developing the kingdom’s industrial base, particularly in terms of adding value to its rich natural resources. Al-Zamil estimates that the complex will create some 3,500 jobs.
Shifting focus
The development of downstream, value added, industry is a cornerstone of the government’s efforts to diversify the economy away from hydrocarbon reliance. The new complex in Jubail will provide the raw material base for many other products, particularly various types of plastics. At present, the kingdom accounts for roughly 1% of plastic production in the global market and expects to increase its share to at least 15% by 2020.
Sipchem was established in late 1999 and has grown rapidly. Phase-I saw the development of two world scale methanol and butanediol plants that are currently producing at their maximum capacity. Butanediol is widely used in the manufacture of plastics, vinyl fabric coating, floor polishing, pesticides and packaging. Phase-II consists of the development and construction of acetic acid, vinyl acetate monomer, and carbon monoxide plants. It is estimated that these will begin full-scale operations in late 2008 with a total capacity of 1.15 million mtpa. Acetic acid and related chemicals are used in the manufacture of soft drinks bottles, photographic films, glue and textiles.
Last week, at an energy conference in Dammam, the executive president of Sipchem, Ahmad al-Ohali, told the press that in order to raise the necessary capital for Phase-III – the olefins complex – the company plans to create a joint stock company. Sipchem will invest $6.67 billion in the complex and intends to list half the capital on the Tadawul All Share Index (TASI). He explained that 70% of the cost would be raised by debt and 30% through equity. He conceded, though, that “the cost will probably be higher at the time we set our final estimate.”
Al-Ohali said that 50% of the capital would form a new company to own the complex and is likely to be created in the second half of 2007. Sipchem will retain the other half. HSBC has been appointed as financial advisor. The olefins complex will increase Sipchem’s output to five million mtpa, al-Ohali said, adding that revenues could exceed $5.7 billion per annum.
Sipchem announced that it had awarded US firm Worley Parsons the project management contract. The Houston based company will be responsible for the front-end and detailed engineering and will manage the project from their offices in the US and Al-Khobar. In a project of this scale it is likely that there will be ample opportunity for other firms to win contracts.
Worley Parsons estimate the total value of their ‘In Kingdom’ and ‘Out of Kingdom’ contracts to be in the region of $250 million.
While the announcement of the main Phase-III is significant both in terms of the size of the project and the potential impact it could have on broader downstream industry, 2006 saw other major developments for the company. April saw the announcement of the Phase II projects – the acetic acid and vinyl acetate plants, with an investment to the tune of $1.1 billion. However, the most high profile event was the initial public offering (IPO), which took place in September.
Sipchem floated 30% of its capital issuing 45 million shares to the public. Despite the turbulent market conditions, which have seen the TASI drop about 50% from the beginning of the year, the $660 million IPO was oversubscribed by 70%. However, when the stock began trading on November 11, the price per share fell below the IPO price value of $14.7. This shocked local analysts, as it was the first time this had happened to a debuted company and said more about the market than Sipchem itself, which recently posted record third quarter growth of $84.8 million.
